SMD Soldering       How To Solder SMT Components and Chips      Using Solder Paste With Your PCB's

SMD SOLDERING AS IT SHOULD BE
For Production-Quality Solder Joints Complete with Fillets at the Bench!

 

Here’s How Simple High-Quality SMD Soldering Can Be...

 
  Step 1.
Preheating PCB, Solder Paste, SMD Soldering
 

Always Make Sure PCB Assy is Level and Secure. Place your PCB Assembly into the ABC-1 Adjustable Board Cradle and above the ZT-1 AIRBATH as shown at the left.

 
  Step 2.
PCB Rework, Soldering, Soldering Paste, How to Solder, SMD

Apply Bead of Solder Paste. With the appropriate gage of paste application tip (See Selection Chart Below), apply a continuous bead of solder paste down the middle of the pads (Recommended: Zephpaste SPE-0012) as shown here.

  Step 3.

Handling SMD Chips, Vacuum Lifting Chips, QFP

Pick and Place Chip.  Using an ESD safe, and soft vacuum lifting device such as the ZT-3-MIL AIRPICK, lift and gently place the selected SMD on top of the bead of paste above the corresponding pads.

  Step 4.

Adjust Alignment if Needed.  After placing SMD, check so all leads and pads are aligned. "Fine tune" with a stainless steel SMD or Dental Probe as shown. Recommended (SMT Probes SDP-1111).

Aligning Chips, PCB Rework, Soldering With Paste
  Step 5.
Preheater, Solder Paste, PCB

Always Preheat.   First, switch on the ZT-1 AIRBATH to "Warm" at industry recommended setting of 150°C. How long? The process itself will tell you. When bead of solder paste runs (30-60 sec), flux has activated and the PCB is preheated.

  Step 6.

Using a Low Velocity Hot Air Pencil with precision, pin-pointed AirPencil, apply heated airstream to shoulders of the SMD's leads (not the pads). Allow time so that all solder wicks up creating shiny joints with fillets one joint at a time.  Inspect. (Recommended: ZT-2-MIL AirPencil.)

Hot Air Soldering, Air Pencil, HAP, Hot Air Pencil
  Step 7.
PCB Cleaning, Removing Flux, Flux Remover

Cool Down & Final Cleaning. Flip rocker switch of ZT-1 AirBath to "Cool" mode to cool down PCB. Dip a large anti-static foam swab into non-flammable flux solvent or remover. (Recommended: Non-Flammable Flux Remover).

  Step 8.

Swab PCB with Flux Remover. As PCB cools under ZT-1 AirBath, swab area where SMD was placed and reflowed to the pads with Flux Remover as shown. Turn off AirBath. Inspect. (For graphic contrast, a white foam swab is shown at left.).

Polishing Pads, PCB, Rework, PCB Clean

Inferior Soldering Iron with Solder Wire
Vs

Superior Hot Air Soldering & Solder Paste

Improper, Bad, Quality, Solder Joint, Illustration, Graphic


Above: An inferior "tack" solder joint made with the traditional, contact soldering iron and solder wire. At best, only a tangential joint is achieved at the lead/pad interface. Such inferior joints are no more acceptable from the bench than they are from a conveyor oven or wave solder machine.

Proper, Good, Quality, Solder Joint, Illustration, Graphic

 


Above: A superior solder joint for SMD's. Here's how:

A bead of solder paste is applied to the pads, followed by placement of the SMD onto the pad and seated into the paste.
Next, a brief preheating of the bottom side of the PCB is made. After 30-60 seconds, flux activation begins (solder bead begins to visibly level).

A localized, pin-pointed reflow of solder paste is made at each individual lead/pad interface with a low velocity hot air pencil. Solder wets and wicks up to the lead's toes, heels and sides with production quality fillets.

It's elementary: A solder joint made at the bench with the same materials and processes used in premium production conveyor ovens will be the same.

This only requires the following:

a) solder paste (not wire)
b) convective preheating prior to reflow
c) convective reflow (hot air pencil)
   not messy contact (soldering iron)


For a more in depth look at SMD soldering, please refer to "Making High Quality Solder Joints at the Bench".

 

zephpaste_copy

Zephyrtronics
Popular
No Clean
Solder Paste

6 Month Shelf
No Refrigeration

Available in UnLeaded & Leaded Alloys!

Click Photo

 

Notes:

The above example is made with a "gull winged " SOIC 20. This same method works equally well with the "J" leaded PLCC's. For finer pitched components, such as the popular QFP 100 and the QFP 208, a slight variation in technique is easily made with equally, if not even more effective results (call Zephyrtronics for details...we can't teach our competitors all of our tricks).  For SMD Component Removal, please be sure to see LowMelt
® Process of Co-Metalization and Rapid SMD Removal in Less Than 180 Seconds and learn more about the history and benefits of the popular Zephyrtronics LowMelt DeSolder®.

Please note: Zephyrtronics has conveniently packaged all of the above described chemicals, Zephpaste Solder Paste, Anti-Static Swabs, SMT/Dental Probes, LowMelt® DeSolder and more in the LMK-1000 SMD Benchtop Kit our Blueprint for the Bench™, or best of all, please visit our "Systems Section" in this Website where our more popular, comprehensive benchtop systems are graphically presented.

 

 
 

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Revised for November 17, 2016

 
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SMD SOLDERING AS IT SHOULD BE
 

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