ZEPHYRTRONICS® HOT AIRPENCIL ZT-2-MIL
SMT Pin-Point Precision & Non Contact Soldering Reflow System

 

The ZT-2-MIL AirPencil "is a touch-free precision soldering method." -- NASA Report, January 9, 2004


The Essential SMD Soldering Tool:
Here's the most popular SMT touch-free, precision soldering tool on earth! The ZT-2 Hot Air Pencil is loaded with premium features including full closed-loop electronic and dial-adjustable temperature control; a variable air flow control dial with an 'ultra, ultra light setting' for miniature chips; a safe and low 24 volt featherweight hand-piece; an integrated holder for the pencil centered in the design (for right or left handed use), its own self-contained air source (no air hook-ups required) all in an rugged, steel and ESD-safe casing. This is true hot air soldering.

"Touch-Free Soldering: The ZT-2-MIL provides a non-contact and safer method of non-contact and safer method of soldering thermally sensitive semi-conductors (QFP's, PLCC's, SOIC's) and delicate and heat-sensitive ceramic capacitors, glass diodes and SMD resistors.

airpencil LEAD-FREE02
 Video: Hot Air Pencil SMD Soldering With Paste

   

ZT-2 HOT AIR PENCIL

DESCRIPTION

ITEM #

PRICE

BUY NOW

The AirPencil
ZT-2-MIL-120
(120 Volt for the U.S., Canada & Mexico)

$899.00

The AirPencil™
ZT-2-MIL-230
(230 Volt For All
Int'l Customers)

$899.00

TIP_PACK_copy

ZT-2-TPK5
STAINLESS STEEL AIR TIP 5-PACK

$98.00
More Details:


The Hot AirPencil Presents Many Advantages of the Traditional Soldering Iron:
As mentioned above, first and foremost, the hot air pencil is completely non-invasive because provides precision, pin-pointed, yet non-contact and low-velocity hot air directly to the individual component leads. But that's hardly the beginning:

Hot AirPencil vs the Soldering Iron: Additional advantages of the hot air pencil over a contact soldering iron are:

 

a.) there is absolutely no opportunity to bend/deform delicate SMD leads or scratch/damage pads typical with irons;

 b.) the air pencil, unlike the soldering iron, allows no opportunity for introducing contamination into your assembly such as dirt, grime, residual flux, adhesives and more;

 c.) the air pencil works with either Lead-free or traditional leaded solder alloys because it never contacts the pad and/or solder unlike traditional soldering tips which must be carefully segregated between lead-free and leaded alloys at the bench;

 d.) with the air pencil, there is no accidentally bumping or moving your carefully placed SMD which is also a drawback with the soldering iron;

 e.) the air pencil excels where the soldering iron fails in preparing or "touching up" pads, for while a contact iron can leave tags or "ice-cycles" which compound co-planarity problems, the hot air pencil hot levels and leaves a smooth pad; and

 f.) perhaps most noteworthy, the soldering iron is very damaging to ceramic chip capacitors due to its immediate conductive application of high temperature directly to the leads setting up unequal thermal expansion conditions between the chip and its leads resulting in unacceptable cracking and fissuring conditions. The hot air pencil, with its convective nature, essentially eliminates this problem altogether.

  zt2-tipinsert2  
   

Touch-Free, Hot Air Soldering Presents Many Advantages Over Traditional Contact Soldering Irons

 
    zt2-tipinsert1  
   

Ceramic Capacitors Must Always Be Soldered With "Touch-Free" AirPencils --And Never With Contact Soldering Irons-- To Prevent Thermal Shock, Fissuring & Chip Cracking.

 
   
 
 

So Many Features! Rewriting all the rules, the engineers at Zephyrtronics pulled out all the stops when designing the ZT-2-MIL AirPencil’s hand-piece/pencil. Consider the following 3 issues:

1) The system delivers up to 530ºC at the Air Tip exit and, yet is powered by only an extra-safe, extra-low 24 volts (Be sure to investigate the high voltages of our so-called "competition").

2) It's featherweight and pencil-thin hand piece is, to our knowledge, now the lightest and thinnest AirPencil ever, making soldering a joy rather than a drudge.

3) Our precision air velocity control dial has 3 full rotations for the finest of adjustments ---separating it from all other high-velocity so-called "hot air tools" which can and do blow tiny chips away during reflow and/or scatter solder balls up under IC's. Our unique 3-turn dial puts you in control while you work.

 
 

The ZT-2AirPencil Features a Unique 3-Turn Air Velocity Control Dial Putting You In Control When Working With Tiny Chips and When Working With Solder Paste.

   

The AirPencil & Solder Paste! What a Great Combination: And because of the extra low adjustment to the air velocity, you can now, at long last, work successfully with solder paste for your high quality reflow creating solder joints replete with fillets at the toes, heels and sides of the SMD's. Wait until you experience the difference!  Did we say solder paste reflow at the bench? Want to see how to use the ZT-2-MIL AirPencil? Just check out our color pictorial process page, "SMD Soldering Made Easy at the Bench".

The Zephyrtronics ZT-2-MIL AirPencil belongs at every work bench where critical SMT rework is being performed. And for enhanced results, it is recommended that the system be used in concert with any of our now world-famous ZT-1 AirBaths for quality thermal profiles through pre-heating.

    zt2yelsi  
   

 The ZT-2-MIL Belongs at Every Bench Where SMT Soldering & DeSoldering Is Performed. This is the Tool You Want to Have at Your Fingertips.

 
 

A Wide Selection of Air Focusing Tips Are Available: Unlike traditional soldering tips which oxidize, the ZT-2-MIL utilizes long life stainless steel Air Tips including the popular Oval Air Tip which, by the way, ships out standard with each system.  A selection of 5 styles of these very affordable Air Tips are available from Zephyrtronics. Plus, each ZT-2-MIL AirPencil System comes with a set of two stainless SMD steel tweezers for cool chip replacement and removal.

 
 

Optional: 5 Distinct Stainless Steel Air Tip Styles are Available for All SMD's

 POPULAR OVAL

FAN

ROUND

ANGLED

FINE / JET

Tip1

Tip2

Tip3

Tip4

Tip5

Air Opening
I.D. .125" x .040"

Air Opening
I.D. .300" x .040"

Air Opening
I.D. .095"

Air Opening
I.D. .095"

Air Opening
I.D. .040"

ZT-2-002

ZT-2-006

ZT-2-003

ZT-2-004

ZT-2-005

  AIRPENCIL_TIPS_copy  
 

Above Right Photo: The ZT-2-MIL AirPencil Is Shown Used With the Popular Zephyrtronics AirBath Bottom-Side PCB Preheaters for Generating the Optimum Reflow Profile.   Still, the ZT-2-MIL is a Stand-Alone Product.
 

rocket
 

This is the AirPencil Used By NASA and JPL!  Yes, the ZT-2-MIL AirPencil is the very same one used at NASA and JPL for soldering on the two successful Mars Rovers launched in 2003.

NASA wrote that the Zephyrtronics system makes "mounting/removal of through-hole and surface mount components easier than routine benchtop methods" and that it "minimizes thermal stresses due to temperature differentials during assembly and rework" saying that the ZT-2-MIL "is a touch-free precision soldering method." -- NASA 39-Page Report, January 9, 2004

               
 

First Rover "Spirit" Launched
 June 10, '03. Arrival on Mars Jan. 3, '04

 

Non-Contact Reflow for Fine Pitch Gull Wing QFP's

 

Easy Reflow of
J-Leaded SOJ's, PLCC's, SOIC's

Rapid Removal & Replacement of Components

 

Adjustable Air Flow & Variable Temp Control

 

The Rover, "Opportunity" Launched
 July 7, '03. Arrival on Mars: Jan. 24, '04

* * * Photographs Courtesy of NASA * * *

                               
 

FEATURES & BENEFITS

 Non-Contact Reflow Soldering for SMD's.
 Closed Loop & Zero Cross Switching.
 Electronic Temperature Control.
 Variable Air Flow and Temp Settings.
 Self-Contained Air Supply (No Air Hook-Ups!)
 Precision, Pin-Pointed Heated Air Stream.
 Reflows Individual Component Leads Only.
 No Adjacent Component Reflow.
 Ultra Light Air Flow Settings to Prevent Unwanted
 Scattered Solder Balls.
 Mill-Spec Compliant
Durable All Metal Construction, Not Plastic
Completely ESD Safe.
 Engineered & Manufactured in the U.S.A.
 

SPECIFICATIONS 

Electrical Rating:
Model ZT-2-MIL-120: 120 VAC (U.S.A., Canada & Mexico)
Model ZT-2-MIL-230: 230 VAC (International) 

 W x H x D

 6.25" x 8" x 5.75", 16cm x 20cm x 15cm

 WEIGHT

 5lbs. 8oz.

 TEMP
 CONTROL

 Closed Loop Control With Zero Cross
 Switching Variable Temp Control Dial

 AIR FLOW
 SETTINGS

 Variable, Adjustable Air Flow Dial;
 With "Ultra-Light" for Tiny Chips

 HANDPIECE

  Safe, Low 24 Volt

 AIR SUPPLY

 Self-Contained, Internal Air Pump

 RECOMMENDED

 Optimum: Use With ZT-1 AirBath Preheat

  For even further information, refer to our Technical Papers, "The Hot Air Pencil: History & Theory of Making High Quality Solder Joints at the Bench" and our color pictorial process page "Quality SMD Soldering at the Bench".
 

Fully MIL-Spec Compliant and Approved for Space Applications!

 

ZT-2-MIL AIRPENCIL

DESCRIPTION

ITEM #

PRICE

BUY NOW

ZT-2-MIL-120 AirPencil
Our 120 Volt Model for U.S.A. , Canada & Mexico
INCLUDE
S
(Stainless Steel SMT Tweezers &
Oval Tip Included)

ZT-2-MIL-120

$899.00

ZT-2-MIL-230 AirPencil
Our 230 Volt Model for International Customers
INCLUDE
S
(Stainless Steel SMT Tweezers &
Oval Tip Included)

ZT-2-MIL-230

$899.00

 

A C C E S S O R I E S

DESCRIPTION

ITEM # PRICE BUY NOW

tip_1_small_copy04

STAINLESS STEEL AIR TIP
OVAL
(Standard Tip)
Air Opening ID .125" x .040"
ZT-2-002 $19.99

tip_3_small_copy

STAINLESS STEEL AIR TIP
ROUND
Air Opening ID .095"
ZT-2-003 $19.99

tip_4_small_copy

STAINLESS STEEL AIR TIP
ANGLED
Air Opening ID .095”
ZT-2-004 $24.99

tip_5_small_copy

STAINLESS STEEL AIR TIP
FINE (JET)
Air Opening ID .040"
ZT-2-005 $19.99

tip_2_small_copy

STAINLESS STEEL AIR TIP
FAN
Air Opening ID .300" x .040"
ZT-2-006 $24.99

STAINLESS STEEL AIR TIP 4-PACK ZT-2-TPK4 $79.00

TIP_PACK_copy

STAINLESS STEEL AIR TIP 5-PACK ZT-2-TPK5 $98.00

TWEEZER_PAIR

STAINLESS STEEL SMT TWEEZERS ZT-2-010 $12.00

BLACK_HOSE_copy

REPLACEMENT HOSE (3 FEET) ZT-3-002 $13.99

 

©1996 - 2008 Ameritronics®. All rights reserved. The information you receive online from Ameritronics® is protected by the copyright laws of the United States. The copyright laws prohibit any copying, redistributing, retransmitting, or repurposing of any copyright-protected material. Ameritronics® is the registered trademark property of JTI, Inc. "Zephyrtronics" and  "Zephlux" and "ZeroLead" and "Zero Balling" and "Zero Residue" and "Post Cooling" are the protected trademark property of JTI, Inc.

   
 

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