XBox 360 Ring of Death Comprehensive Rework & Repair System

 

ZEPHYRTRONICS ZT-7 HOT AIR REFLOW CENTER

 

Soldering & De Soldering the GPU, CPU & the Samsung "Memory Chip"

Repairing the wildly popular Microsoft® Xbox 360 printed circuit board (PCB) is now easier than ever with the Zephyrtronics ZT-7 Hot Air Soldering Benchtop System. The ZT-7 System make either 1.) just reflowing the chips; or 2.) de-soldering and removing the GPU, CPU and Memory Chips and then replacing and re-soldering them back to the PCB to correct the error codes a breeze. And best of all, the ZT-7 System is also very affordable and is manufactured by Zephyrtronics.

Don't be fooled by IR systems that might repair the PCB temporarily, but that can actually do more harm than good to the board and chips. You want complete reflow of then entire ball of solder on every connection, not just tangential reflow that can open up again if the board flexes when the XBox is being used again.

XBox 360, XBox 360 Repair, Ring of Death, Error Code, XBox 360 Rework, Reflow, PCB, BGA, GPU, CPU,  Error, Codes, Hot Air, Rework, Repair, Code

Above you can see the XBOX 360 printed circuit board populated with its components including the critical GPU, CPU and Memory Chip chips. And shown below is the XBOX CPU component which is Ball Grid Array (BGA) styled package (see the yellow highlighted sidebar for further explanation, if needed).

XBox 360, GPU, Repair, Rework

Because BGA's such as this CPU chip have less metal content than the old traditional components with leads, these chips are more sensitive to high temperatures requiring that the PCB be preheated before any rework can be performed so as not to damage them during your rework or repair.

The ZT-7 BGA & SMT Hot Air Reflow Center is a comprehensive, yet not expensive benchtop system that incorporates both bottom-side preheating (AirBath) and top-side hot air for the final soldering or desoldering of the chip (See below).

The ZT-7 is the very same soldering system that was used by NASA to place and solder the critical, high-reliability I.C.'s on the two Mars Rovers whose mission was so successful in 2003 and 2004. Good enough for NASA and, yet easy enough to repair an XBox 360 PCB!

zt7_bgs_small_copy
Above: ZT-7 Benchtop System

A Word of Warning from NASA About IR Rework Systems: "Hot plates and infrared pre-heaters are not recommended...The reason that they should not be used is that the thermal reaction times, energy transfer rates and efficiency are never consistent." The Zephyrtronics ZT-7 System uses no IR whatsover, but the decades-long proven industry standard of forced convection hot air.

X-Box Repair Guide: Zephyrtronics ships every ZT-7 with a detailed and helpful owners manual along with the 39-page report by NASA for its employees which features approximately 300 photographs filled with technical tips and techniques. In addition, for those reworking and repairing X-Box modules, Zephyrtronics also includes a step-by-step illustrated guide for removing and replacing the GPU's, CPU's and Memory Chips on the X-box 360 PCB's. The X-Box Repair Guide also is filled with photographs and detailed technical explanations of the process.

 




Understanding the GPU, CPU, Memory Chips and Ball Grid Arrays (BGA's):

Q: What are these chip packages that Microsoft® calls the GPU, the CPU, and the Memory Chips? And why do they look so different from other components?

A: These are electronic chips that are packaged in what are called Ball Grid Array formats (BGA's). They are a relatively new form of Surface Mount Devices (SMD) and are similar to other components in that they have an integrated circuit (die) within the package and that they have connections to be soldered. However, instead of leads at the side of the chip, the connections are balls underneath the chip (See Below):

XBox 360, BGA, GPU, CPU, Memory Chip

Above Left: Bottom Side of a QFP Surface Mount Chip with the leads at the side for soldering to the PCB.

Above Right: Bottom Side of a Ball Grid Array (BGA) Chip with solder spheres (balls) at the bottom for soldering to the PCB.

Many of the chips on the XBOX 360 Printed Circuit Board are packaged in the BGA format shown above including the GPU, CPU and Memory Chips. Indeed, most consumer electronic PCB's today incorporate more and more BGA style chips as they are more robust in construction and have faster gate speed for processing.

Once the BGA is placed and soldered onto the PCB, you can no longer "see" the connections (balls) as they are underneath the chip and no longer visible to the eye.

Finally, the XBOX PCB's components are all soldered to the pads with lead-free solder, not the traditional solder that everyone is familiar with. Lead-free solder requires higher than traditional temperatures which makes preheating the PCB imperative.

Good News! Believe it or not, BGA's are surprisingly easy to remove and replace with the right equipment, the proper procedures. And Zephyrtronics has built into the popular ZT-7 System so many great features including effective preheating fo those lead-free solder joints so as to make your job now much easier to perform.

The ZT-7 is easy to operate and includes closed-loop and digital temperature control, plus digital countdown timing, and industry standard pre-heating and thermal ramping to enhance the quality of your work. Of course, the ZT-7 is not limited to just working on XBox PCB's, but is ideal for prototyping tasks, low volume production runs and rework and repair of most all SMT and BGA tasks.

For more specifications and product details, click here to see the full webpage on the ZT-7 Hot Air BGA & SMT Rework Center. Also, feel free to call us at our factory in Los Angeles County between 8:00 AM and 6:00 PM Monday through Friday at (909) 865-2595 or e-mail us at sales@ameritronics.com.  We are here and happy to help.

ZT-7-XBOX COMPREHENSIVE REPAIR SYSTEM

DESCRIPTION

PART #

PRICE

zt7_bgs_small_copy

The ZT-7-XBOX System
Comprehensive BGA & SMT
Hot Air Bench Top
Reflow System

Includes:
The ZT-7-MIL (shown above)
and
The ZT-1-BGS-DPU AirBath
The ABC-1 Adjustable Board Cradle
ZLK-XBOX Benchtop Supply Kit
Includes the following BGA Nozzles     ZT-7-3021 (31 X 31MM),
 ZT-7-3007 (35 X 35MM), ZT-7-3082 (11 X 14MM) and ZT-7-3005 (23 X 23MM)

ZT-7-MIL
ZT-1-BGS-DPU
ABC-1
LMK3000


$7,110

LIMITED
TIME
OFFER!

$6,399

 

 
 
 

©1996 - 2009 Ameritronics®. All rights reserved. The information you receive online from Ameritronics® is protected by the copyright laws of the United States. The copyright laws prohibit any copying, redistributing, retransmitting, or repurposing of any copyright-protected material. Ameritronics® is the registered trademark property of JTI, Inc. "Zephyrtronics" and  "Zephlux" and "ZeroLead" and "Zero Balling" and "Zero Residue" and "Post Cooling" and "PostCooler" and "AirBath" and "Quatro" and "Full Metal Jacket" are the protected trademark property of JTI, Inc.

 

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