PCB Pre-heaters. Affordable Preheat for SMT, SMD, BGA. Lead-Free Solder. Compact Rework Preheat


	Low Price PCB Pre-heater Forced Convection AirBath™ Rework Preheating COMPACT, ECONO AIRBATH™ PREHEATERS Bottom-Side Convection Pre-Heaters for PCB, Thru-Hole, SMD, SMT, QFN & BGA Rework and Repair
		Two Economy AirBaths From the Inventors of Stand-Alone Bottom Side PCB Preheating The Zephyrtronics' AirBath “bathes the circuit board in warm air to reduce thermal stresses to the board and its components.”-- NASA Report, January 9, 2004



	Standard Analog Compact AirBath With Over 10 CFM (285 Liters/Minute) Air Volume, Our Analog ZT-1-CLS-MIL AirBath™ Delivers More Than Double in Preheat Power Than All Others in Its Compact Class.		Deluxe Digital Compact AirBath With Over 15 CFM (430 Liters/Minute) Air Volume, Our Digital ZT-1-CLS-DPU AirBath™ Delivers As Much As Triple in Preheat Power Than All Others in Its Compact Class.

More Details:

Real Preheat Power Now in Compact Units: We've heard the your voices! Our engineers have now packaged our patented preheating technology into two amazingly powerful, yet compact systems. Packing more than double and triple the preheating air volume capacity than any other small profile pre-heater on the market, our new ZT-1-CLS AirBaths™ are now available from Zephyrtronics.

Two Compact Models: Digital & Analog! Our ZT-1-CLS Compact AirBaths™ are available in two popular choices:

The ZT-1-CLS-DPU Deluxe Digital AirBath™ which packs over 15 CFM (430 liters/minute) in forced convection preheating power. That's up to three times the preheating and post-cooling™ volume of others in its size and class!

And the ZT-1-CLS-MIL Analog AirBath™ which, while not quite as powerful as the Deluxe Model, still packs over a whopping 10 CFM (285 liters/minute) of forced convection preheating and post-cooling™ which is up to twice the output of other compact pre-heaters in size and class.

The Key to PCB Preheating: Remember, the secret to successful preheating you PCB's is not with higher temps of wimpy volume preheated air, but lower temps with effective volumes of preheated air. Beware of imitative pre-heaters with less than 10CFM (285 liters/minute) that crudely attempt to compensate for their lack of preheat air volume with higher temp settings. Keep in mind that the critical glass transition of a FR-4 PCB is only 170°C or)338°F)! You don't want higher preheat temps, you want a higher volume of safe preheated (100°C to 170°C) air for your PCB's. (See more below.)

The greater the volume of preheated air translates into lower preheating temperatures!

ZT-1-CLS COMPACT, ECONO AIRBATH PREHEATERS
Description		Model	Price	Buy Now
	DELUXE DIGITAL COMPACT AIRBATH™ 15 CFM Preheat Air Volume & PostCooler™ 430 Liter/Min Board Cradle Not Included.	ZT-1-CLS-DPU 120 Volt for the U.S., Canada & Mexico	$750.00
	ANALOG COMPACT AIRBATH™ 10 CFM Preheat Air Volume & PostCooler™ 285 Liter/Min Board Cradle Not Included.	ZT-1-CLS-MIL 120 Volt for the U.S., Canada & Mexico	$325.00

* You may wish to also check out our full preheating line of AirBaths. We manufacture many other sizes of AirBaths. Please note that this CLS Compact Series are our smallest pre-heaters. Our larger preheating systems have even more air volume preheating power, which is the secret to successful preheating: greater volume of preheated air, not higher temps which destroy PCB's. You can see our entire AirBath Catalog Directory where we are certain there's an AirBath Preheater tailored to your company's PCB needs.

ABC SERIES OF ADJUSTABLE BOARD CRADLES
Description		Model	Price	Buy Now
	TINY BOARD CRADLE 3-RAIL (8.5” X 13”) SHIPS WITH 4 STANDARD POSTS	ABC-TT	$195

	TINY BOARD CRADLE QUATRO™ (8.5” X 13”) SHIPS WITH 4 STANDARD POSTS	ABC-TQ	$235

* Please note that our T-Series of ABC Adjustable Board Cradles Only Fit the two
CLS-Compact AirBath™ Preheaters shown on this web page and will not straddle our larger AirBath™ Preheaters which utilize our standard (larger) ABC Cradles.

Loaded With Premium Features: The ZT-1 AirBaths™ get into all the nooks and crannies of the PCB assembly where hot plates and IR pre-heaters can't go (more below). It is ESD-safe; features illuminated indicator lights (blue: cooling; red: preheating); it is self-contained with an internal air supply (no hookups); all inside a durable, steel housing for industrial use and long production life.

Critical Thermal Ramping: The ZT-1AirBaths™ have the industry standard, built-in temperature ramping at 2° to 4°C per second preventing thermal shock to sensitive chips, ceramic caps and glass diodes. The ramp is "built in" by design into every Zephyrtronics AirBath™ Preheating System. Our ramping was essential to Motorola® and Boeing® with their space applications.

The Many Benefits of Preheating Your PCB: The benefits from preheating are multiple and compounding. 1.) Preheating or "soaking" the assembly prior to initiating reflow helps to activate the flux, removing oxides and surface films from the leads and pads to be soldered, thereby enhancing the wetting process and solder joint quality. 2.) Preheating the board permits lower soldering reflow temperatures. 3.) Preheating reduces the final "dwell time" during the final reflow stage. 4.) Preheating reduces thermal stresses to the PCB substrate and its components when localized reflow is made with soldering irons, de-soldering tools and hot air systems. 5.) Preheating provides the thermal boost needed when working with RoHS lead-free solders without damaging the work!

For Thru-Hole, SMT & BGA Preheating Tasks: The ZT-1AirBaths™ are ideal for all PCB challenges from low-volume production runs, prototyping during design or during rework with all chip packages such as BGA, CSP, QFP, QFN, TSOP, PLCC, SOIC, SOL, LCC, Flip Chip and Glob Top components. And it easily handles all substrates including FR-4, polyimide, composites, flex circuits and ceramic boards.

Our Two Compact AirBath™ Models: As mentioned above, our ZT-1-CLS Compact AirBaths™ are available in two models: analog and digital. Both models feature variable temperature selection starting at ambient (room temp). Both models are temperature controlled:

The Compact Analog Model has a dial for temp selection on the front panel with 10 CFM of Air Volume.
The Deluxe Compact Digital Model incorporates a digital set/read lighted display that permits single digit/degree incremental temperature selection in the "set" mode and tracks real time temperature at the air exit point above the grids and features full-closed loop temp feedback sensing.

Your Lead-Free Solution: If you are working with the newer lead-free, RoHS compliant solder alloys --- all having higher melting points --- your AirBath™makes preheating more essential to any PCB work at the bench. Don't raise temperatures higher on your soldering irons, desoldering tools, hot air nozzles, thermal tweezers, or hot air pencils!

Bottom Side Forced Convection Temperature Controlled PCB Preheating

Our Deluxe Compact Digital AirBath™
Delivers a Lot of Product for a Great Price!

A Brief Pre-Heat Saves Time! If you just briefly preheat the bottom of your PCB before reflow, can perform your soldering or de-soldering on the top side of the board at traditional, lower temperatures. Pre-heating makes your bench chores so much easier.

Your Lead-Free Solution: Working with the newer lead-free, RoHS compliant solder alloys --- all having higher melting points --- makes preheating more essential to any PCB work at the bench. Don't raise temperatures higher on your soldering irons, desoldering tools, hot air nozzles, thermal tweezers, or hot air pencils! If you just briefly preheat the bottom of your PCB before reflow, can perform your soldering or desoldering on the top side of the board at traditional, lower temperatures.

About the RoHS Lead-Free Solder Mandate: Learn more here about the European Lead-Free Mandate & Preheating. But you can be certain that a Zephyrtronics AirBath™ preheating system is your Lead-Free, RoHS soldering solutions radically reducing the elevated solder reflow temps, that without preheat, are needed with lead-free alloys. No need to burn your PCB's when you have an AirBath™.

All Preheaters Are Not Created Equally:
Here are a few of the many helpful applications and utilities of all "industry standard" Zephyrtronics AirBaths™ Preheating Systems.

1. Achieve High-End Superb Thermal Profiles at the Bench with the required industry standard 2°-4°C ramping to preheat! The 2°-4°C ramp is "built in" to every Zephyrtronics AirBath™ and prevents thermal shock of ceramic capacitors, glass diodes and temperature sensitive components, plus ramping helps prevent "pop-corning" of moisture within I.C.'s. Importantly, preheating allows flux activation and the ability to work at lower temps on the topside of the PCB with your soldering tools. Effective preheating prevents scorching substrates, damaging pads and components during rework or prototyping.

2. A New Rework Paradigm: Another benefit of preheating is that it allows you the option to remove your SMD's below 150°C with only an AirBath™ and our LOWMELT® De-Solder through the proven process of co-metalization. No nozzles! No lifting pads! No more burning PCB's! Your AirBath™ puts this extra rework option right at your fingertips.

3. Non-Contact Hot Air Soldering: One of the more popular benefits of the AirBath™ is that you can now also use solder "paste" -- as well as solder wire --- as is used in high volume soldering production with a Hot AirPencil just your AirBath™. This is a 100% non-contact (NASA calls it "non-touch") method of soldering at the bench and is, without a doubt, the closest mirror to conveyor oven reflow yielding showcase solder joints complete with fillets at both the toe and the heel of the component, but preheating is mandatory.

4. Thru-Hole Rework: Heavy ground planes? High copper content? Big heat sinks? No problem! Your AirBath™ makes desoldering thru-hole chips a breeze! Place your PCB over the AirBath™, turn down temp settings on your de-soldering tools and stop lifting pads. This is your preheat boost! You'll never de-solder thru-hole without preheat again.

5. Heat Shrink Tubing: The AirBath™ is ideal for your shrink tubing. Superior to heat guns that can burn and tear your wire insulation or heat-shrink tubing, the AirBath™ is temperature controlled.

6. BGA, CSP Soldering & DeSoldering. Your AirBath™ is also a modular component to to our comprehensive ZT-7-ML BGA HOT AIR REFLOW SYSTEM. So even if you are not yet working with BGA's, should you do so in the future, your AirBath™ will already have you half the way there! Because, all ZT-1 AirBath™ have the essential features for BGA processing incorporated in its design: industry standard ramp rate to preheat; "post-cooling" for rapid cool-down which is critical to the BGA reflow process: a generous and powerful air volume of preheat power from the AirCone™ which allows a lower final reflow temperature from your nozzles above.

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airbathPic1

Remove Chip Quickly at Less Than 150°C with AirBath & LOWMELT® "Never Lift A Pad"

Preheating PCB at Benchtop Mimics High Quality Thermal Profiles on Production Floor

airbathPic4

100% Non Contact , SMT Hot Air Solder Reflow With the AirBath and a Hot AirPencil. Yields Highest Quality Joints.

Thru-Hole Desoldering Made Easier & At Lower Temps With The AirBath Preheat Heavy Ground Planes? No Problem!

Ideal For Heat Shrink Tube Applications...Far Superior To Uncontrolled Heat Guns!

All AirBaths™ Work Perfectly By Design with Our ZT-7-MIL BGA, CSP, SMT & Thru-Hole Hot Air Reflow Center.

Comparing The 4 Methods of Preheating:

Pre-heating PCB assemblies falls into four categories: Use of hot plates, use of ovens, IR systems, and the use of forced convection (warm air) up under the PCB: While any preheating of your PCB's prior to solder reflow is certainly better than none, an objective analysis of the various methods of preheating quickly reveals that all preheating methods are not equally effective or beneficial:

The Oven: The use of an oven to pre-heat the substrate before reworking and initiating solder reflow for either removal and/or replacement of components can yield the most uniform temperature profile as it warms both the top and bottom of the PCB assembly as ovens also do in high volume production equipment such as conveyor ovens and wave solder machines. It's just a little problematic to crawl inside an oven with your PCB to preheat while your perform selective soldering or desoldering tasks on one side of the board. Of course, one can preheat in an oven and then race with it in your high-gloved hands back to the bench, but it's hardly a solution either.

The Hot Plate: The obvious limitation to the hot plate is that not all PCB assemblies are single sided. In fact, in today's world of hybrid and mixed technologies, the PCB that is entirely flat or plane on one side is an exotic and rare creature indeed. PCB's typically can carry heat sinks, connectors, jumpers and transformers on both sides of the substrate. These uneven surfaces on the board present an indirect path of heat conduction from the hot plate to the board assembly.

IR Preheaters: There are many drawbacks to IR which is why it really never completely caught on. That is not to say that, as with hot plates, there are some applications that work with IR pre-heaters. Some of drawbacks which have been enumerated in articles in SMT Magazine, Circuits Assembly and in white papers at electronic conventions are the difficulty in ramping temps (some are better than others); shadowing caused by high profile components on PCB's; and if the IR preheat grid is very large it can make working on small PCB's very uncomfortable for the technician (this is a very common complaint). Still another great disadvantage to IR preheaters is that they can not ever truly be "temperature controlled" without the technician having to always pre-assemble an external thermocouple into every board before working on it. And that's a continuous hassle and headache replete with quality pitfalls, questionable temperature readings, and problems with inconsistent results. There are more, but these are some of the key setbacks.

A Comparison of Two Popular PCB Preheating Methods

3.) NASA & JPL: 'IR Preheaters Are Risky': Addressing the critical preheating process during rework of plastic and other heat sensitive components in their 49-page published report, two JPL engineers, Dr. Rajenshuni Ramesham and Dr. R. David Gerke, wrote "Hot plates and infrared preheaters are not recommended for this type of rework. The reason that they should not be used is that the thermal reaction times, energy transfer rates and efficiency are never consistent. However, they can be used for large metal and ground-plane boards in limited applications, e.g., where the size of the board matches that of the preheater in area." Continuing and also citing the late William Scheu, the authors pointed out the superiority of preheating by bottom-side forced convection systems. Moreover, the NASA Survey by JPL spotlighted still more of the deficiencies of IR preheating devices: "They have little capacity to ramp and soak to perform properly engineered repair scenarios or to support the creation and application of complicated thermal profiles. They also are limited in their ability to preheat beyond the physical dimensions of the heating surface. Hot-air preheating can be ramped, soaked and, on some systems, synchronized with the reflow process, permitting duplication of the actual profile used in manufacturing the assemblies. BGAs and photoelectrical parts are sensitive to higher temperatures and any attempt to preheat with marginally controllable sources is risky." ---' NASA & JPL: Survey of Rework Methods & Equipment for Various Packaging Technologies." -- August 2005.

Forced Convection Preheat, The AirBath™: The market has long spoken with regards to the distinct advantages and superiority of forced convection in the pre-heating process. Forced convection completely disregards the topography (or bottomography™) of the PCB, allowing immediate, direct access of the warm air into all of the nooks and crannies of the PCB assembly. And much like the newer, popular forced convection commercial ovens, the circulating warmed air is far more effective than static warm air.

Post-Cooling™ By The AirBath™: Further, an another clear advantage of a Zephyrtronics AirBath™ is that with the flip of a switch the unit immediately becomes a post-cooler™ cooling down your PCB and its components and most importantly, your solder joints. Post-Cooling™ is essential to any soldering of BGA's because hot air nozzles must not be lifted from above the BGA until all the balled joints have cooled so as not to cause unwanted bridging. It's important to point out the obvious: hot plates, static ovens and IR plates do not provide the critical post-cooling™ feature standard on every Zephyrtronics AirBath™. Again, our engineers introduced the concept of post-cooling™ to the benchtop clear back in 1994.

Typically, our AirBaths™ can cool BGA's after reflow within only 8 second permitting the hot air nozzle to be lifted without fear of bridging. Without post-cooling™ the technician has to wait for the ball/pad interface to solidify completely before lifting the nozzle to inspect or to move on to another chip. The Post-Cooling™ feature remedies this problem allowing rapid lifting of your hot air nozzles from over the BGA after soldering.

The Post-Cooling™ Mode of All AirBaths™ Cools Down BGA's After Soldering Within Seconds Allowing Quicker Lifting Hot Air Nozzles Preventing Bridging.

TECHNICAL DATA & SPECS

Models:
ZT-1-CLS-DPU-120: 120 VAC (U.S., Canada & Mexico) Digital Model
ZT-1-CLS-MIL-120: 120 VAC (U.S., Canada & Mexico) Analog Model

Other: (All Models)
Power: Up to 500 Watts
Electrical Construction: 3-Wire Input with Earth Safety Ground
  W x H x D: 8" x 4.5" x 7" (20 cm x 11 cm x 17 cm)
Weight:   5.3 lbs (2.41 Kg)
  Air Volume (Forced Convection With PostCooler™)
      Deluxe Digital Model: 15 CFM (430 liters/minute)
      Analog Model: 10 CFM (285 liters/minute)
  Temperature Modes: Preheat & PostCooler™ by Patented AirCone™
  Preheat Temp Range:
      Deluxe Digital Model: Ambient (Room Temp) to 205°C (400°F)
      Analog Model: Ambient (Room Temp) to 190°C (375°F)
Preheat Ramp Rate:   2-4° C per second
Cooling Temp: Ambient (Room Temp)
Temperature Stability:   ± 3°C (± 5 °F) at Idle.
Absolute Temperature Stability:   Meets or Exceeds ANSI-J-STD
Air Supply:  Self-Contained Internal Supply (No Air Hookups)
Construction:   All Metal ESD Safe Construction
Warranty: One Year Limited Warranty Parts & Labor
Recommended:   Use With ABC Series of Board Cradles / Fixtures

FEATURES & BENEFITS

Award Winning, Internationally Acclaimed Patented Preheat Technology
Used By Boeing on the International Space Station
Prevents Thermal Shock of Components
Permits Lower Soldering & De-Soldering Reflow Temperatures
Ideal for the Heaviest PCB's & Lead-Free Applications
Helps Prevent Warping Substrates & Damaging Pads
Superior Forced Convection Preheating
Up to 500 Watts of Preheat Power
Triple & Double the Air Volume of All Other Compact Pre-heaters
Digital & Analog Models
Trademarked PostCooler™ Feature
Attractive Lighted Indicator Lights. Pre-Heating: Red. Cooling: Blue.
Variable Temperature Control
Preheating Ramp Rate at Industry Standard 2°-4°C Per Second
Self-Contained (No Air Hook-Ups Required)
Small, Compact Construction Respects Bench Top Space
ESD Safe
One Year Limited Warranty Parts & Labor
Every Unit is Individually Calibrated at Zephyrtronics' California Factory

Zephyrtronics Led and Leads the World in Preheating PCB's: Judged "Best New Product of the Year" and winner of the prestigious "Vision Award" at the Surface Mount International Expo in Silicon Valley in 1996 for its milestone contribution to the global production of printed circuit cards , Zephyrtronics' AirBath™ was recognized and spotlighted by SMT Magazine in 1997 as a "safer and simpler method for removing and repairing sensitive devices."

True, our AirBaths™ have inspired a lot of cheesy imitations which are little more than hair dryers in a box, but that aside, we are still the pioneers and understand the thermodynamics of preheating better than anyone else. Our AirBaths™ are the intelligent solution to stop burning up your printed circuit board assemblies by preventing thermal degradation, thermal shock, lifting pads & traces, substrate delamination, measling and warping of your boards.

It is no wonder for over a decade now, these Zephyrtronics AirBaths™ have become the pre-heater of choice of nearly every major aerospace and semiconductor manufacturer. It truly is the one single tool that belongs on every bench. This is the "Science of Zephyrtronics." We have an AirBath™ for you.

ZT-1-CLS ECONO AIRBATH PREHEATERS
Description		Model	Price	Buy Now
	DELUXE DIGITAL COMPACT AIRBATH 15 CFM Preheat Air Volume &PostCooler™ (430 Liter/Min)	ZT-1-CLS-DPU 120 Volt for the U.S., Canada & Mexico	$750.00
	ANALOG COMPACT AIRBATH 10 CFM Preheat Air Volume &PostCooler™ (285 Liter/Min)	ZT-1-CLS-MIL 120 Volt for the U.S., Canada & Mexico	$325.00

Fully MIL-Spec Compliant and Approved for Space Applications!

* You may wish to also check out the rest of our preheating line of AirBaths. We manufacture many other sizes of AirBaths. Please note that this CLS Compact Series are smallest pre-heaters. Our larger preheating systems have even more air volume preheating power, which is the secret to successful preheating: greater volume of preheated air, not higher temps which destroy PCB's. You can see our entire AirBath Catalog Directory where we are certain that we have an AirBath Preheater tailored to your company's PCB needs.

ABC SERIES OF ADJUSTABLE BOARD CRADLES
Description		Model	Price	Buy Now
	TINY BOARD CRADLE 3-RAIL (8.5” X 13”) SHIPS WITH 4 STANDARD POSTS	ABC-TT	$195

	TINY BOARD CRADLE QUATRO™ (8.5” X 13”) SHIPS WITH 4 STANDARD POSTS	ABC-TQ	$235

OPTIONAL ACCESSORIES
Description	Model	Price	Price
EXTRA/REPLACEMENT POSTS (SET OF 4) 2-POST AND 8-POST POSITIONING (8 POSTS ALLOW PCB INSIDE OF ABC TO BE FLIPPED UP & DOWN DURING THRU-HOLE DESOLDERING)	ABC-LG	$49.85
“Z” HEIGHT ADJUSTMENT POSTS (SET OF 4)	ABC-ZP	$100.00

©1996 - 2009 Ameritronics®. All rights reserved. The information you receive online from Ameritronics® is protected by the copyright laws of the United States. The copyright laws prohibit any copying, redistributing, retransmitting, or repurposing of any copyright-protected material. Ameritronics® is the registered trademark property of JTI, Inc. "Zephyrtronics" and "Zephlux" and "ZeroLead" and "Zero Balling" and "Zero Residue" and "Post Cooling" and "PostCooler" and "AirBath" and "Quatro" and "Full Metal Jacket" are the protected trademark property of JTI, Inc.

SMD Rework, SMT Rework
AirBath, SMD Rework Stations, Hot Air Pencil Soldering, BGA Rework Stations, CSP Rework Stations, Preheating Systems, PCB Preheaters, Pre-Heat SMT / SMD, Low Temp Rework, SMT DeSoldering Tools, Vacuum Pickup Tools, Circuit Board Holders, PCB Fixtures, Board Cradles, Rework Solder Paste, No-Clean Solder Paste, Low Melt® De-Solder Wire, DeSolder Wire, Hot Air Rework Stations, Fume Extractors, SMT Dental Probes, SMT-SMD Rework Kit, BGA Rework Kit, LMK Kit, BGA Re-Balling Kit, SMD Tweezers, Power Palm Plunger

How To - SMT, CSP, BGA Rework
How To - BGA Alignment: How To - SMT Rework: How To - PCB Preheating, How To - BGA & CSP Rework: How To - Quickly Solder SMD Packages Effectively: How To - CSP Alignment; How To - Lead-Free Rework; How To - SMD Removal Economical; How To - SMD Removal Professional: How To - Hot Air Pencil / AirPencil Soldering; How To - SMD Quick Chip Removal; How To - BGA Re-Balling; How To - Rework PLCC - QFP, QFN, LCC, SOIC, Sub Shielded SMD, TSOP: How To - Solder & Rework Ceramic Capacitors: How To - Solder & Rework Glass Diodes

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Dispensing
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Benchtop Accessories, Bench Supplies, Benchtop Tools
SMD Solder Paste, Lead-Free Solder Paste, Solder Wire, LowMelt®, No-Clean Flux, BGA Flux, Rework Tack Flux, Non-Flammable Flux Remover, Inspection Equipment, Magnification Equipment, Magnifying Work Light, ESD Magnifier, Pen Vac, SMT Tweezers, Fume Extraction, SMD Tweezers, PC Board Fixtures, Hot Air Tips, AirTips, Replacement Soldering Sponges, Iron Plated Soldering Tips, Art Conservation Hot Air Tools, Foam Swabs, Anti-Static Foam Swabs, Thru-Hole Brushes, LMK Rework Kits